Built-InQuality制造质量ManufacturingProcessValidationBuilt-In-Quality制造质量Definitions定义MadCow疯牛(DiseasedMeat病牛肉)PP100NCSIByMakers-20022002제작사별NCSIVoiceofCustomer客户意见VoiceofCustomer客户意见Built-in-Quality制造质量WhatisBuilt-InQuality?什么是制造质量？Designers设计师Assembly总装Donot不要QualityThroughTeamwork–KnowYourCustomer!LivinguptotheMotto...符合口号...-WhatIsaDefect?什么是缺陷？GroupDiscussion小组讨论Adefectisaproductthatdoesnotmeettheestablishedqualitystandard.缺陷是不合已定标准的产品。Whyaredefectsundesirable?为什么缺陷不受欢迎？QUALITYISEVERYONE’SRESPONSIBILITY质量是每个人的职责WHOISRESPONSIBLEFORQUALITY?谁对质量负责？ME!!!我！HealthandSafetyPriorityReflectvoiceofthecustomer反映顾客的心声Nottighterthanthoseappliedatthepreviousprocess不要比前道工序的更严格Usemasterpartsandboundarysamplesasrequiredtomakevisual标准件与边界样件需要目视化Createa“Standards-Based”Culture创造一个以标准为基点的文化氛围ManufacturingProcessValidationWhatisaprocess?什么是工序？WherecanErrorsOccur?问题会出在哪？ValidatethemanufacturingprocesspriortoStartofProduction!在生产启动前认证制造工艺！ErrorProofingHierarchy防错层次0AVerticalPlate垂直板XProductDesignExample(Before)REC<<>>>STOPPAUSELeftHandLocatorTabSimpleEverydayExamplesErrorProofingExerciseManufacturingProcessValidationIn-ProcessControl&Verification–(3)Elements工序控制与认证1)StandardizedWork标准化工作2)FocusonOperation集中精力生产3)ErrorProofingPrevention&OperatorAids防错预防与操作者支持4)RegularChecksofSystems&Processes定时检查系统与工艺Self-Checks自检2)ErrorProofingDetection检测防错3)In-ProcessVerification工序认证3a)FocusonCriticalitems集中注意重大问题4)DefectEscalation缺陷逐层汇报1)UseAndon(taughtmorelater)使用暗灯2)FollowContainmentProcess遵循包容程序HowDoesourQualityMottorelatetoContainment?HowDoesourQualityMottorelatetoContainment?AndonDiscussion–HoodsBackground:Inthiscase,thedecisionisisshutdownthelinefor(6)hoursandwaitforpartsorrunthelineandmakeacontainmentplan.SincethedecouplerbetweenBodyandPaintisalmostempty,thismeansallBody,PaintandGAwillalleventuallyshutdown.Situation:AttheCockpitLoadstationinGAitisdiscoveredthatthereisaproblemwithoneoftheelectricalharnesseswithinthecockpit.Thecockpitsarebuiltasamo